Food Processing Wastewater

Year

2024

Location

DACH Region

Client

Major DACH Dairy Producer

Challenge

A leading DACH dairy processor faced rising wastewater surcharges and tightening discharge limits at one of its largest facilities. CIP cycles, pasteurization cooling and process water generated effluent loaded with high COD, phosphates and fats — straining municipal infrastructure and inflating operating costs.

Solution

RIEFILT structured a Build-Own-Operate-Transfer (BOOT) contract for an integrated wastewater treatment and recycling plant with zero-liquid-discharge capability. The system combines DAF pretreatment, anaerobic digestion, MBR biological treatment and RO polishing.

  • Treatment capacity: 1,000 m³/day
  • Water reuse rate: 80%
  • COD removal: > 98%
  • Phosphate removal: > 95%
  • Biogas recovery from anaerobic stage
  • Full SCADA and remote monitoring

Result

The facility reached full regulatory compliance within 60 days of commissioning. Freshwater draw dropped by 70%, saving an estimated €720,000 annually in water and effluent fees. The BOOT structure removed €3.2 M of CapEx from the client's books while delivering guaranteed performance under a 12-year contract.

Why BOOT for Food Processing

Food and beverage producers operate on thin margins and tight CapEx budgets. The BOOT model converts a multi-million euro infrastructure investment into a predictable monthly operating expense — and shifts all technology, performance and compliance risk to RIEFILT. The client focuses on production; RIEFILT handles the water.

RIEFILT provides 24/7 remote monitoring, scheduled maintenance, consumables management and full regulatory reporting throughout the contract period.

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